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Obiedinenie 45 OAO, St. Petersburg network of concrete works, commissioned new works of 230 m3/h capacity. The works is situated on the old site of the enterprise in the section of the city that is promising in terms of construction development — in the South West. This is the second major works of the company; the previous one was commissioned last April; its capacity is 180 m3/h. The new works substituted the outdated equipment of existing production facilities, that's why the network of the enterprise still comprises 6 works. The cost of investments into purchase and assembly of the new works exceeded RUB 100 million.
According to the statement by Andrew Bibikov, General Manager of Obiedinenie 45 OAO, at the solemn inauguration ceremony of the plat, the south of St. Petersburg is now one of the most attractive areas as concerns concrete production development.
This is due to construction of such facilities as transport junctions in the southern section of the St. Petersburg Belt Highway, construction of the southern section of the Anti-Flood Structures (AFS), development of industrial territories of Shushary and Neudorf Strelna situated in the Pushkin and Petrodvorets districts, development of the industrial territory in Kolpino. As concerns major projects, it is worth mentioning construction of the Toyota works and the glass production works in the Pushkin District. Completion of construction of the South Western Treatment Facilities (SWTF) contributes to development of residential construction, in particular, in the Krasnoye Selo District.
The new works will add some 20% of production capacities to Obiedinenie 45 OAO . In 2005, the enterprise shipped some 850,000 sq.m. of concrete mixtures to the enterprise.
The rated capacity of the new works is 230 m3/h. The manufacturer is the leading German concern of Liebherr that won the tender. As Andrey Bibikov told, the works was selected based on the needs of the modern construction market in different kinds of concrete, with specific properties. The key advantage of this equipment consists in the possibility to simultaneously produce different types of concrete and solutions, without decreasing total capacity.
The works have 580 m3 accumulation tanks divided into 6 sections. The works also has four cement silos 120 ton capacity each, two of which are divided into two chambers. Such increase in the number of tanks enables using more different components in the production process and expands the options of production of products with complex composition.
The dosage lines are autonomous. There are two 2.25 m3 blending machines. The pattern of the works is that materials may be loaded from any tank and cement silo into any blending machine. If one of dosage lines is stopped for maintenance, the second one may continue work, by performing backup and duplication functions.
The works is fitted up with the automatic dosage system. This guarantees exact compliance with the recipe of the compounds, which ensure conformity of materials to the required physical and technical properties. The production facilities were purchased in a serial configuration, but its fitting up with additional nodes and assemblies customizes it to Russian conditions. The experience accumulated during operation of the production facilities available to Obiedinenie 45 OAO was used. Among installed additional devices, one can single our precision scales for chemical additives, the dry additive dosage system, the video surveillance system, chambers of which are installed in blending mixtures, which enables the operator to constantly visually control the process.
Much attention is paid to the production culture and environmental safety. The works is equipped with the recycling system, which is included into the standard set. In addition, the turning chute for unloading concrete mixture was installed. At the end of unloading, they close tightly, so material neither dips nor gets under the wheels of machinery, which ensures purity of the production site.
High automation of the entire production cycle ensures guaranteed quality of materials and minimizes the ‘human factor'. Just 5 to 6 persons per shift are engaged in this production.
New automatic concrete mixers were purchased for the new works: 20 mixers with 10 m3 capacity installed on Volvo and Mercedes chassis. The motor transport purchase cost came to some RUB 100 million.
During solemn inauguration of the new production facilities, employees of Obiedinenie 45 OAO played an intrigue- a truck with the first cubic meter of concrete was to arrive to a construction facility. The only thing announced to guests of the event was that the facility is situated at 45-minute drive from the new works. In exactly 45 minutes unloading of the first cubic meter at the mysterious facility was displayed using live broadcasting. The facility was the site of the company's new works where the start of construction of the foundation for the works was announced in that way.
This production facility will also be situated in the southern part of St. Petersburg, at Sofiyskaya Street. It will become No. 7 in Obiedinenie 45 OAO network. According to Andrey Bibikov, it will be the same plant as the just commissioned one — Betomat-3 from Liebherr Concern. The contract with Liebherr has already been signed; supply to the works is scheduled for September 2006. Commissioning of these production facilities will also cost RUB 100 million to the enterprise.
Obiedinenie 45 OAO is an enterprise of LSR Group — the leading construction holding in the North West. The company's production network in St. Petersburg includes 6 works. In April 2006, the enterprise entered Moscow market, and 2 works have already been commissioned so far. The manufacturer supplies for all types of construction — residential, road, industrial and commercial construction and procured commodity concrete to construction of such facilities as the Ladoga Terminal, The State Hermitage Repository, Buildings of the Russian State Historic Archive, South-Western Treatment Facilities, dam construction (AFS), Pulkovo air strip, the interchange of the Vant bridge in the range of Obukhovskaya Oborona Prospect, different sections of the St. Petersburg Belt Highway, etc.
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