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Due to the raised output of ferro-concrete products for building the Modernized 137 Series, the Blok House-Building Combine has begun increasing its production capacities.
Currently at the enterprise, major repairs have been completed on four compressors. This will make it possible to ensure uninterrupted work on the production of ferro-concrete products. Total investments amounted to 1.5 million roubles. Work has been done in stages throughout the whole of the year. This has helped exclude possible hold-ups in the technological process of ferro-concrete product production. The compressors ensure a supply of compressed air for the technological equipment engaged in production from unloading and delivering cement into the concrete mixers to working the metal-cutting equipment in the subsidiary units. The capacity of two compressors amounts to 100 cubic metres of compressed air per minute and a further two to 120 cubic metres of compressed air per minute, which if they are all being used allows the whole station to produce up to 6 million cubic metres a month.
Repairs to the compressors required the installation of a new cooling tower which ensures that the equipment can be cooled. The cooling tower consists of two units each with a capacity of 50 cubic metres of cooled water per hour. The total cost of the equipment amounted to 300,000 roubles.
But apart from carrying out repair work, the enterprise is acquiring new equipment. In particular, DSK Blok has concluded a contract with one of the leading Italian manufacturers of welding equipment for the supply of welding tongs. The contract amounts to around one million roubles. The purchased equipment will make it possible for the enterprise to produce three-dimensional frameworks for the thin-wall elements (120mm) that are essential for building single-layer external wall panels. The characteristics of the product make them suitable for assembling the outer contour of the panelled buildings in the Modernized 137 Series. And at the same time they are the basis for utilization of seamless-faзade technology using Rockwool insulation.
The use of the new equipment will be the first step in the work to create a welding unit capable of ensuring a full production cycle for the three-dimensional frameworks. DSK Blok is also continuing to produce frameworks of 160mm for part of the triple-layer external wall panels. The framework is the basis for the production of prefabricated ferro-concrete slabs used in the construction of panelled buildings. Its size is determined by the size of the future products. The production of frameworks for ferro-concrete products of various thicknesses considerably reduces the process of preparing the concrete mix for the next product mould and improves the quality of the ready-made product. The use of welding tongs makes it possible for the enterprise to divide production according to framework thickness, thereby increasing productivity and reducing costs. The installation of a production complex will make it possible to create a necessary reserve of different-size frameworks, which will reduce time in making up the product set in the moulding unit. At present, DSK Blok has begun preparatory work for installing new production equipment. This should be ready by the end of March 2006.
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